Necessity & Benefits

LEAN & SMART Factory Design for both new factory design and old factory upgrades provides manufacturing companies with an excellent opportunity to redesign and improve their production layout, warehousing layout, and logistics systems according to LEAN principles. On the basis of LEAN, a certain degree of automation and SMART use cases can be added to production, warehousing, and logistics, allowing factories to realize LEAN & SMART production. LEAN & SMART Factory Design can enable factories to realize most efficient operations and minimal waste.

ERFOLG CONSULTING® uses its systematic LEAN production methodology and rich project experience to provide professional support to clients in various industries in the field of LEAN & SMART Factory Design, helping them design, plan and implement LEAN factory layout, automated and SMART production, warehousing and logistics systems, which have achieved significant improvements in operational efficiency.

The systematic LEAN & SMART Factory Design by ERFOLG CONSULTING® can help you achieve significant, quantifiable, and sustainable benefits:

> Improvement of production productivity and efficiency 

> Shortening of delivery time 

> Increase in production output per unit area 

> Reduction of inventory and WIP

> Reduction of manufacturing costs 

> Increased competitiveness in the market


Our professional consulting services

The experts of ERFOLG CONSULTING® have helped more than 40 leading multinational corporations and domestic companies successfully design and implement LEAN & SMART factories. We provide complete consulting services from strategic planning to detailed planning in the field of LEAN & SMART Factory Design. Our project output can be directly handed over to architectural design institutes and project implementers. Besides, we provide project management during the implementation phase to ensure the successful implementation of the project.

Our services in the field of LEAN & SMART Factory Design include:

1. Strategy planning of the LEAN & SMART factory

▷ Product and production capacity planning 

▷ In-house production and Outsourcing Planning 

▷ Value stream analysis and design 

▷ Production process planning

▷ Identification of automation and SMART use cases

2. Block layout design of the LEAN & SMART factory

▷ Block layout planning of production area, logistics and warehousing area, and all the other functional areas 

▷ Block layout scenarios development of LEAN & SMART factory 

▷ Logistics concept development for each block layout scenario 

▷ KPI evaluation for each block layout scenario 

▷ Evaluation and selection of the LEAN & SMART block layout design

3. Detailed layout planning of the LEAN & SMART factory

▷ Detailed planning of each production line 

▷ Detailed planning of each warehouse

▷ Detailed planning of each functional area 

▷ Detailed planning of logistics concepts

▷ Detailed planning of automation and SMART use cases

4. 2D/3D simulation of the LEAN & SMART factory design

5. Project management during the implementation phase


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